Plastic Recycling Facts

The Recycling Infrastructure
  • The plastics recycling infrastructure includes 2015 companies; 1,677 processing post-consumer plastics, 207 processing post-industrial plastics and 131 brokers and exporters.
  • Since 1990, the number of processing facilities in the post-consumer plastics recycling industry has grown by 81 percent, from 923 facilities in 1990 to 1,677 facilities in 1999.
  • Of the 1,677 post-consumer plastics recycling facilities, 1,295 facilities are consolidation facilities (primarily sort and bale) while 382 facilities are reprocessors (grind, wash, pelletize).
  • Of the 382 post-consumer plastic reclamation facilities, 265 facilities are vertically integrated into product manufacturing.
  • The Midwestern U.S. has the highest concentration of plastics recycling facilities with 593, followed closely by the Southern U.S. with 415.
  • PET and HDPE plastic bottles are the most common materials handled at facilities recycling post-consumer plastics.
  • There are 74 post-consumer plastics recycling companies that focus on plastic bottle recycling. Twenty of these companies recycle PET bottles and fifty-eight companies recycle HDPE bottles. Four of the companies process both resins.
  • The U.S. plastics recycling industry employs more than 53,000 persons.

Source: Summer 1999 Plastics Recycling Markets Database, R.W. Beck, Inc., September, 1999.

The Communities

  • More than 20,000 communities, 63 percent of the nation's total, are estimated to have access to a community recycling program (curbside or drop-off) that collects plastics.
  • Almost all major urban areas in the U.S. have recycling collection programs resulting in approximately 80 percent of the U.S. population (over 148 million people) having convenient access to a plastics recycling collection program.
  • PET bottles (soda, water) and HDPE bottles (milk, laundry detergent) are by far the most commonly collected plastic materials in community recycling programs.
  • 10% of all households have the ability to recycle all plastic bottles (resin identification codes #1 through #7) in their community.

Source: APC's 1998 Community Survey, R.W. Beck, Inc., November, 1998.

Recycling Quantities and Rates

  • Over 1.5 billion pounds of post-consumer plastic bottles were recycled during 1999, accounting for 22 percent (by weight) of all plastic bottles produced in the United States.
  • Post-consumer plastic bottle recycling has increased dramatically over the last ten years, from 234 million pounds in 1989 to over 1.5 billion pounds in 1999.
  • 95% of all plastic bottles in the United States market are manufactured from PET or HDPE (48% and 47% respectively).
  • HDPE and PET bottles showed the highest recycling rates of any plastic bottles types, at 23.8 and 22.8 percent respectively.
  • Domestic capacity to reclaim PET and HDPE plastic bottles significantly exceeds recycled quantities, stressing the need to reinvigorate community collection programs.

Source: APC's 1999 National Post-Consumer Plastics Recycling Study, R.W. Beck, Inc. September 2000.

Markets for Recycled Plastics

  • 56% of recycled PET finds a market in the manufacture of fiber (carpet and clothing).
  • Other large markets for recycled PET are for strapping (13%) and new containers (14% -food and non-food).
  • 29% of recycled HDPE bottles go into making new bottles.
  • The plastic pipe industry consumes 18% of the recycled HDPE.
  • Other strong markets for HDPE are for lawn and garden products (such as edging), plastic lumber (decks, benches, picnic tables), film and sheet, and a variety of injection molding products (buckets, crates and automobile parts).

Source: APC's 1999 National Post-Consumer Plastics Recycling Study, R.W. Beck, Inc. September 2000.

Plastics in Municipal Solid Waste (MSW)

  • All plastic products accounted for 9.9% of Municipal Solid Waste generation by weight in 1997. Plastics were in fifth place behind Paper and Paperboard, Yard Trimmings, Food Waste, and Other Wastes.
  • Plastic packaging accounted for 4.3% of all waste generated in 1997.

Source: Characterization of Municipal Solid Waste in the United States: 1998 Update, U.S. Environmental Protection Agency.