Vacuum assisted resin transfer molding (VARTM) is an infusion
process where a vacuum draws a resin into a one-sided mold. A
cover, or bag, is placed over the top of the resin to form a
vacuum-tight seal. Then the vacuum is applied, drawing the resin
into the mold. This method is also referred to as vacuum
infusion process (VIP) molding.Vacuum assisted resin transfer
molding (VARTM) is ideal for the manufacture of
large-scale composite structures. However,
gravitational effects on flow behavior can be significant in
increasingly tall structures. In this study, an
analytical solution incorporating the gravitational
effects is developed to predict the flow and pressure
distributions of uniform thickness preforms under
vacuum infusion conditions. Injection scenarios of
preforms of various lengths and inclination angles ranging
from horizontal to vertical are studied. Nondimensional
process parameters in terms of the resin fill time,
mold angle, permeability, radius and length of injection
tubes, and preform cross-sectional area for
horizontal, downward, and upward injection scenarios
are considered. The analytical results show good
agreement with the experimental data collected in
horizontal and vertical infusions. The parametric
study provides insight into the design and
optimization of the VARTM process for infusion of tall composite
structures.
|