Powder Coating comparison

Characteristic of Workpiece Electrostatic Spraying Fluidised Bed Flame Spraying
Size larger smller not limited
Material metallic, must be conductive any, not necessary conductive any, not necessary conductive
Temperature relatively high high not relevant
Resistance Aesthetic Value high low, not suitable for decorative purposes low, not suitable for decorative purposes
Coating Thickness Thinner films Thick high-build films with excellent uniformity Thick high-build films; uniformity dependent on the operator
Type of Coatings Thermoplasts and thermosets Thermoplastic and thermosets Thermoplasts only
Color Change Difficult Relatively difficult Easy
Capital Investments Moderate to high Low Very low
Labor Low since highly automated Moderate depending on the automatization Relatively high
Energy Consumption Only post-heating Preheating and often postheating Low, no preheating and postheating
Coating Waste Very little Very little Dependent on the workpiece geometry